See how rocker sofas are made？

A production business that has been in business for more than 30 years will not last long without product quality, substandard craftsmanship and assembly lines. If the assembly line can't do this, the cost will be relatively higher than the assembly line production, which will take more work time of the employees, which is a simple and clear result.

The first thing we saw when we entered the factory was a set of Rocking Recliner Sofa. The production process has higher technical requirements than before. Hearing everything is better than seeing it with your own eyes. Following the principle of seeing is believing, today we walked into the production workshop of Rocking Recliner Sofa with the director of the production department of the furniture factory. From the entry of raw materials into the factory to the end of finished product quality inspection, packaging and delivery, we can clearly feel the value of furniture factory products.

According to the director of the production department, the raw material for the furniture factory is high-quality deciduous wood imported from Russia. The lumber purchased is a whole tree or a whole piece of wood. Cutting the whole piece of wood according to the mold can improve the utilization rate of the material and the strength of the frame, and improve the sturdiness and service life of the finished furniture. After purchasing the wood, a high temperature dryer will be used. First, a high temperature evaporation process will be performed to sterilize and kill the raw materials. Then it is dried and polished so that the moisture content of the wood is controlled below 13% to achieve the effects of anti-corrosion, insect-proof and mildew-proof.

The Rocking Recliner Sofa seating system consists of two parts. The support part is made of high elastic serpentine spring made of high strength carbon steel. The spring spacing is 15 cm, and two parallel lines are added in the middle. The bandage adopts imported beef tendon bandage, which is widened and thickened by 7 cm. In addition, a layer of elastic 3D cloth is used.

The foam portion of the Rocking Recliner Sofa seating system is provided by 40 or higher density full foam. The Rocking Recliner Sofa sponge is designed with a three-layer structure, and the upper layer is made of high-density fine soft sponge to ensure the softness of the seat cushion. The middle layer is a thick-pored high-resilience sponge, which is soft in texture, good in air permeability, strong in resilience, and not easily deformed, which ensures the elasticity of the seat cushion. The lower layer adopts high-density medium-hard sponge to ensure the balance and support strength of the seat cushion. These two parts constitute a comfortable sitting posture system of the sofa, which can clearly feel the elasticity, not stay, not deform, not break, and the overall flatness is good.

Viscose is a concrete manifestation of furniture manufacturing enterprises. Viscose refers to sticking a high-density sponge to the perimeter of the frame to prevent the wood from fraying other materials, improve comfort, and complete the Rocking Recliner Sofa's most basic shape. In the previous furniture industry, ordinary small workshops and factories did not need too many cotton bonding processes. In the long run, the surface of the sofa produced is not a problem, but if you look closely, you will find that it is a little convex and a little concave, The way of making the handrails is also different, that is, the details are not done well. The furniture factory has strict requirements on cotton gluing: the cotton is glued in the order of the parts, the glue is sprayed evenly, the sponge is evenly pasted, the curved part is pasted according to the arc position, the excess cotton is cut flat, and the top is spliced before and after the edge and the side of the armrest. flat.

These are the carpentry and sponge parts in the production process. For Rocking Recliner Sofa, the wooden frame and sponge are like the bones and muscles of the human body. The long life of the product depends on the foundation laid in the process, and the cutting, peeling and quality inspection in the subsequent process are the product's Appearance and factory self-inspection should not be sloppy either.